1. System Design, Development, and Integration
- Design and implement integrated manufacturing systems combining hardware (e.g., PLCs, sensors, robotics), software (MES, SCADA, ERP), and networking components.
- Develop and maintain operational application.
- Customize automation platforms and industrial Internet of Things (IIoT) technologies to optimize production efficiency, reduce downtime, and increase overall equipment effectiveness (OEE).
- Integrate subsystems such as assembly lines, testing stations, and packaging units into a seamless, unified manufacturing process.
- Replace or upgrade legacy manufacturing systems to support digital transformation initiative
2. Testing, Validation, and Documentation
- Develop and execute rigorous testing plans to validate system interoperability, safety, and performance under manufacturing conditions.
- Conduct extensive commissioning and checkout to ensure correct operation and recovery capabilities of integrated manufacturing lines.
- Produce detailed technical documentation including installation guides, system architecture, testing results, and maintenance procedures tailored for manufacturing environments.
3. Support, Maintenance, and Troubleshooting
- Provide ongoing support and preventive maintenance to minimize production downtime due to system issues and ensure continuous operation of manufacturing systems.
- Troubleshoot hardware, software, and network issues (IT) promptly to maintain production schedules and quality standards.
- Train manufacturing staff on new systems and technologies to ensure proficient operation and adherence to safety protocols.
4. Requirement Collection and Analysis
- Collaborate with manufacturing stakeholders to understand production goals, process workflows, and automation needs.
- Define integration project scope, timelines, budgets, and compliance requirements specific to manufacturing operations.
- Align integration solutions with manufacturing standards, safety regulations, and quality control protocols.
5. Project and Process Management
- Manage integration projects from specification through installation, coordinating with manufacturing teams to minimize disruption.
- Ensure compliance with industry-specific regulations, safety standards, and internal manufacturing policies throughout the integration lifecycle.
- Analyze manufacturing processes and provide impartial feedback to optimize system design and workflow integration.